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Heat Exchanger Tube Sheet Forging
Heat Exchanger Tube Sheet Forging
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This product is suitable for tube sheet applications in heat exchangers, condensers, and other process equipment. Unlike a general disc, a tube sheet forging must accommodate later hole drilling patterns, sealing surfaces, and more demanding dimensional control. It is usually supplied as a forged or rough-machined blank prepared for tube hole machining and final fabrication according to project requirements. Tube sheet projects usually require more than a simple round blank, because later drilling layout, flatness, thickness control, and machining stability will directly affect exchanger assembly and sealing performance. For this reason, customers often prefer a forged blank when the section is heavy, the material requirement is strict, or the final equipment service demands a more reliable base structure. Depending on the manufacturing route, the product can be prepared as a forging blank, rough-machined blank, or semi-finished plate ready for drilling, facing, and final tube-sheet machining.
| Parameter | Description |
|---|---|
| Key Features | Drilling stock allowance, flatness control, thickness uniformity, tube hole layout adaptability |
| Typical Materials | SA-266 Gr.2, 42CrMo4, A182 F304/F316, Duplex 2205 |
| Size Range | Diameter 500~4000mm / Thickness 80~500mm / Unit Weight ≤60 tons |
| Typical Applications | Heat exchanger tube sheets, condenser tube sheets, evaporator tube sheets |
| Supply Condition | Normalized & tempered / Quenched & tempered / Rough machined (both faces + OD) |
| Inspection & Docs | UT per zone, flatness/thickness report, PMI, mechanical properties, EN 10204 3.1 |
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Large Forged DiscLarge forged discs are used for oversized solid round components where section thickness, forged quality, and large-diameter machining potential are essential.
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Forged Blind FlangesForged blind flanges are used for line closure and pressure-end sealing where solid flange design and dependable material quality are required.
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Rectangular Forged BlockRectangular forged blocks are produced for heavy machined parts that require a stable rectangular section and forged material quality.
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Machined Disc BlankMachined disc blanks are forged round preforms supplied with preliminary machining to improve dimensional control and reduce downstream processing time.
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Forged Threaded FlangesForged threaded flanges are used in piping systems where a threaded connection is preferred and welding is not the first choice for installation or maintenance reasons
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